Challenger Lifts 4115 Parts Breakdown
Repair parts for the Challenger 15,000lb, four-post, model 4115 lift. There are multiple versions of the 4115 model, including open and closed fronts, with each version differing in specifications. The parts that differ between open-front and closed-front versions are specified in the parts lists under their respective diagrams.
If you do not see a link to the part you need below, please contact us for further assistance.
PLEASE CLICK ON THE DIAGRAMS BELOW FOR THEIR FULL SIZE VERSIONS
| Diagram Item # | Part Description | Part # |
| 1a. | Flat Deck Power Runway Weld (4115XFO) | 40791 |
| 1b. | Flat Deck Power Runway Weld (4115EFO) | 40781 |
| 1c. | Flat Deck Power Runway Weld (4115XAO) | 40796 |
| 1d. | Flat Deck Power Runway Weld (4115EAO) | 40786 |
| 2a. | Flat Deck Idler Runway Weld (4115XFO) | 40793 |
| 2b. | Flat Deck Idler Runway Weld (4115EFO) | 40783 |
| 2c. | Flat Deck Idler Runway Weld (4115XAO) | 40798 |
| 2d. | Flat Deck Idler Runway Weld (4115EAO) | 40788 |
| 3 | Fold-Down Front Wheel Stop | 40801 |
| 4 | Wheel Stop | 40705 |
| 5 | 1/2-12 x 1-1/4 Hex Flangehead Cap Screw | 40083 |
| 6a. | Front Power Crossbeam Assembly | 40719-P |
| 6b. | Front Idler Crossbeam Assembly | 40719-I |
| 7 | Rear Crossbeam Assembly | 40760 |
| 8a. | 1PH Power Unit, 60Hz, 208/230VAC | AB-81795 |
| 8b. | 3PH Power Unit, 230/460VAC | AD-81795 |
| 9 | Front Column Assembly | 40710 |
| 10a. | Power Close Column Assembly | 40755-P |
| 10b. | Idler Close Column Assembly | 40755-I |
| 11 | Entrance Ramp | B40708 |
| 12 | Ramp Hinge Pin | 40165 |
| 13 | 1/8" x 1-1/2 Long Cotter Pin | 40126 |
| 14 | Ramp Slide | 40168 |
| 15 | 1/4-20NC x 3/4" Long Pan Head Screw | 31062 |
| 16 | 1/4-20NC Hex Flange Nut | 40085 |
| 17 | Wheel Chock | 40265 |
| 18 | Power Unit Bracket Assembly | 40872 |
| 19 | 3/4 x 5-1/2" Anchor Bolt | 31058 |
| 20 | 1/2-13 x 4" Hexhead Cap Screw | 40809 |
| 21 | Air Control Bracket Assembly | 40878 |
| 22 | Shim Kit (Not Shown) | 480589 |
| Diagram Item # | Part Description | Part # |
| 1a. | Right Front Cable #1 (4115X) 36'7" | 40703-X1 |
| 1b. | Right Front Cable #1 (4115E) 34'3-1/2" | 40703-E1 |
| 2a. | Left Front Cable #2 (4115X) 32'2" | 40703-X2 |
| 2b. | Left Front Cable #2 (4115E) 29'10-1/2" | 40703-E2 |
| 3 | Right Rear Cable (17') | 40703-3 |
| 4 | Left Rear Cable (11'8-1/2") | 40703-4 |
| 5 | Hydraulic Cylinder | 40611 |
| 6 | Clevis Pin | 40082 |
| 7 | 1/8 x 1-1/2" Long Cotter Pin | 40126 |
| 8 | 90 Degree Adapter Elbow - Male #6 JIC Both Ends | 16167 |
| 9 | Hydraulic Hose - Female #6 O-Ring x #6 JIC 37 Degree | 40349 |
| 10a | 2ft. Hydraulic Hose Extension (Model 4115E) | 39101-024 |
| 10b. | 4ft Hydraulic Hose Extension (Model 4115X) | 39101-048 |
| 11 | 45 Degree Elbow - #6 O-Ring x #6 JIM 37 Degree | A2128 |
| 12 | Hose Clamp | A1122-12 |
| 13 | 3/8-16NC x 3/4 Hex Flangehead Cap Screw | A1153 |
| 14 | 3/8-16NC Hex Flange Nut | A1154 |
| 15 | 5/16-18NC x 2 Hexhead Locking Hex Nut | 44207 |
| 16 | 5/16 SAE Washer | 6-0295 |
| 17 | 5/16-18NC Flangehead Locking Hex Nut | 4100237 |
| 18 | Cable Pull Bar | 40770 |
| 19 | Cable Retainer Assembly | 40995 |
| 19a. | Roller | 40999 |
| 19b. | 3/8" Flat Washer | 31036 |
| 19c. | 1/8 x 1 Cotter Pin | CL6-0267 |
| 20 | 1-3/8-12NF Jam Nut | 44015 |
| 21 | Sheave | B40650 |
| 22 | 1/8 Thick Bearing | 40053 |
| 23 | Sheave Pin Weld (Runway) | B40055 |
| 24 | 5/16 - 18NC x 3/4 Hex. Ser. Flangehead Cap Screw | 40807 |
| 25 | Sheave Spacer, Bottom 1-5/8 | 40774-B |
| 26 | Sheave Spacer, Top 1-1/4 | 40774-T |
| 27 | Sheave Spacer, 3-Stack 3/8 | 40774-S |
| 28 | Ladder Weld | 40750 |
| 30 | 3/4-10NC Hex Jam Nut | CL40130 |
| 31 | 3/4-10NC Hex Nut | 40129 |
| 32 | Open Front Column Weld | 40712 |
| 33 | Open Front Column Top Plate | 40711 |
| 34 | Idler Column Weld | 40756 |
| 35 | 1/8 x 1-1/2" Long Cotter Pin | 40126 |
| 36 | 7/8-9NC Hex Nut | 40147 |
| 37 | 7/8-9NC Hex Jam Nut | 40148 |
| 38 | 7/8 Flat Washer | CL40149 |
| Diagram Item # | Part Description | Part # |
| 1a. | Open Crossbeam Weld, Power | 40720-P |
| 1b. | Open Crossbeam Weld, Idler | 40720-I |
| 2 | Open Slide Block | 2-0772 |
| 3 | Crossbeam Weld | 40761 |
| 4 | Close Slide Blocks Assembly | 407666 |
| 5 | Sheave | B40650 |
| 6 | Primary Lock Pawl | 40625 |
| 7 | Air Cylinder Assembly | CL40141 |
| 8 | Sheave Guard | 40709 |
| 9 | Sheave Spacer Bushing (Crossbeam) | 40774-X |
| 10 | Sheave Pin (Crossbeam) | B40116 |
| 11 | Extension Spring | CL40139 |
| 12 | Slack Latch Assembly | 40741 |
| 13 | Slack Latch Weld | 40742 |
| 14 | Cable Roller | 40745 |
| 15 | 3/8 x 1-1/2 Shoulder Bolt | 36065 |
| 16 | 5/16 - 18 Keps Nut | 70081 |
| 17 | Lock Support Channel, Left | 40746-L |
| 18 | Lock Support Channel, Right | 40746-R |
| 19 | Latch Pivot Pin | 40747 |
| 20 | Air Cylinder Support Bracket | 40748 |
| 21 | Air Cylinder Pivot Pin | 40749 |
| 22 | O-Ring, Air Cylinder Rod | 40732 |
| 23 | Flat Washer, 3/4 x 1-1/4" | 40732 |
| 24 | O-Ring, Latch Pivot Pin | 40733 |
| 25 | 5/16-18NC x 3/4 Hex. Ser. Flangehead Cap Screw | 40807 |
| 26 | 1/4-20NC x 1/2" Long Self Tapping Screw | 40120 |
| 27 | Hex Flanghead Sl Nut 5/16-18NC | 4100237 |
| 28 | 5/16-18NC x 4 HHCS GR5 Plated | 40808 |
| 29 | Sheave Thrust Bearing (1/8" Thick) | 40053 |
| Diagram Item # | Part Description | Part # |
| 1 | Air Control Bracket | 40879 |
| 2 | Pneumatic Valve (MAC) | 37016 |
| 3 | Elbow 1/8 NPT Male x 4mm Push-Lock | B37019 |
| 4 | #8-32 x 1-1/4 Panhead Screw | 37022 |
| 5 | #8-32 Hex Nut | CL37024 |
| 6 | FRL Assembly | 40803 |
| 7 | Street Elbow, 1/4 NPT | 24104 |
| 8 | Ball Valve, 1/4 NPT Male x Female | RJ6-32 |
| 9 | Branch Tee, 1/4 NPT | 40236 |
| 10 | Hex Socket Plug, 1/4 NPT | 40237 |
| 11 | Reducer, 1/4 NPT x 1/8 NPT | 40805 |
| 12 | #10-32 x 1/2 Phillips Panhead Screw | VS10-40-18 |
| 13 | #10-32 Serrated Flange Hex Nut | A1206-15-14 |
| 14 | 4mm Dia. Plastic Air Line | 00909 |
| 15 | 4mm Union Tee | B37032 |
| 16 | 4mm Straight Union | B40445 |
| Diagram Item # | Part Description | Part # |
| 1 | Guide Bar 3/8 SQ 4115 | 40842 |
| 2 | #10-24 x 1.25" Sockethead Cap Screw | 40299 |
| 3 | #10-24 Hex Lock Nut | 055-127 |
| 4 | Drop-In Spacer | 40296 |
| 5 | Handle | 40295 |
| 6 | Work Step | 40506 |
| 7 | Rear Slip Plate Weldment | 40833 |
| 8 | Pin Assembly | 40220 |
| 9 | 3/4" Dia. Ball | 40211 |
| 10 | Ball Retainer Assembly | 40835 |
| Ball Retainer sheet | 40836 | |
| Stand-Off Pin | 40527 | |
| Stand-Off Spacer (Grommet) | 40528 | |
| 1/2" Dia. Extension Spring | 40221 | |
| 7/8" Internal Tooth Lock Washer | CL40219 | |
| 11 | Front Pan Filler Plate | 40840 |
| 12 | 1/2-13NC x 1 Set Screw | 6-0726 |
| 13 | Drop-In Spacer | 40296 |
| 14 | Handle | 40295 |