Challenger Lifts 40000 (Open Front) Parts Breakdown
Repair parts for the Challenger 12,000lb, four-post, model 40000 lift. There are multiple versions of this open-front style 40000, with each version differing in specifications. The parts that differ between each version of the open-front models are specified in the parts lists under their respective diagrams.
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PLEASE CLICK ON THE DIAGRAMS BELOW FOR THEIR FULL SIZE VERSIONS
| Diagram Item # | Part Description | Part # |
| 1 | Hydraulic Cylinder | B44011 (See description for replacement details) |
| 2 | Clevis Pin | 40082 |
| 3 | 1/8 x 1-1/2" Long Cotter Pin | 40126 |
| 4a. | Flat Deck Power Runway (40XFO) | 40391 |
| 4b. | Flat Deck Power Runway (40EFO) | 40381 |
| 4c. | Flat Deck Power Runway (40XAO) | 40396 |
| 4d. | Flat Deck Power Runway (40EAO) | 40386 |
| 5a. | Flat Deck Idler Runway (40XFO) | 40393 |
| 5b. | Flat Deck Idler Runway (40EFO) | 40383 |
| 5c. | Flat Deck Idler Runway (40XAO) | 40398 |
| 5d. | Flat Deck Idler Runway (40EAO) | 40388 |
| 6 | Wheel Stop | 40266 |
| 7 | 1/2-13NC x 1-1/4" Long Hex Flangehead Cap Screw | 40083 |
| 8a. | Front Power Cross Beam Assembly | 40408-P |
| 8b. | Front Idler Cross Beam Assembly | 40408-I |
| 9 | Rear Cross Beam Assembly | B40460 |
| 10 | Power Unit, Single Phase, 60hz, 208-230VAC | 31368-19 |
| 11 | Front Column Assembly | 40409 |
| 12 | Rear Column Assembly | 40160 |
| 13 | Entrance Ramp | B40161 |
| 14 | Ramp Hinge Pin | 40165 |
| 15 | Ramp Slide | 40168 |
| 16 | 1/4-20NC x 3/4" Long Panhead Screw | 31062 |
| 17 | 1/4-20NC Hex Flange Nut | 40085 |
| 18 | Wheel Chock | 40265 |
| 19 | 90 Degree Adapter Elbow - Male #6 O-Ring x Male #6 J.I.C. | 16167 |
| 20 | Hydraulic Hose - Female #6 J.I.C. Both Ends | 40349 |
| 21a. | Hydraulic Hose Extension - 2ft. (Model 40E) | 39101-024 |
| 21b. | Hydraulic Hose Extension - 4ft. (Model 40X) | 39101-048 |
| 22 | Union Adapter #6 O-Ring x #6 JIC 37 degree Flare | A1121 |
| Diagram Item # | Part Description | Part # |
| 1a. | Right Front Cable #1 (40X) | 40472-X1 |
| 1b. | Right Front Cable #1 (40E) | 40472-E1 |
| 2a. | Left Front Cable #2 (40X) | 40472-X2 |
| 2b. | Left Front Cable #2 (40E) | 40472-E2 |
| 3 | Right Rear Cable #3 | 40472-3 |
| 4 | Left Rear Cable #4 | 40472-4 |
| 5 | 7/8-9NC Hex Nut | 40147 |
| 6 | 7/8-9NC Hex Jam Nut | 40148 |
| 7 | 7/8 Flat Washer | CL40149 |
| 8 | 2 1/8" Spacer | 40438-R |
| 9 | Cable Pull Bar | 40473 |
| 10 | Cable Retainer Weld | 40474 |
| 11 | 1 3/8-12NF Jam Nut | 44015 |
| Diagram Item # | Part Description | Part # |
| 1 | Sheave | B40050 |
| 2 | 1/8" Thick Bearing | 40053 |
| 3 | Sheave Pin Weld (Runway) | B40055 |
| 4 | 5/16-18NC x 3/4" Long Hexhead Cap Screw | 31188 |
| 5 | Runway Sheave Spacer | 40438-R |
| Diagram Item # | Part Description | Part # |
| 1 | Sheave | B40050 |
| 2 | 1/16" Thin Bearing | 40054 |
| 3 | Slide Block | 40118 |
| 4 | 5/16-18NC x 3/4 Long Hexhead Cap Screw | 31188 |
| 5 | 1/4-20NC x 1/2" Long Self Tapping Screw | 40120 |
| 6 | Rubber Sheave Guard (Rear) | 40122 |
| 7 | Sheave Pin (Cross Beam) | B40116 |
| 8 | Rear Cross Beam Weld | 40461 |
| 9 | Lock Pivot Pin | 40127 |
| 10 | 1/8" x 1-1/2" Long Cotter Pin | 40126 |
| 11 | Clevis Pin | 40123 |
| 12 | Air Cylinder Assembly | CL40141 |
| 13 | 3/4" Washer - (1.5 O.D. x .13 Thick Nominal) | 40128 |
| 14 | Primary Lock Pawl | 40131 |
| 15 | Spacer Bushing | 40132 |
| 16 | Retaining Ring | 40137 |
| 17 | Roller | 40135 |
| 18 | Slack Cable Latch | B40134 |
| 19 | Extension Spring | CL40139 |
| 20 | Hair Pin Cotter Pin | 40124 |
| 21 | 1/4" Dia. x 3/4 Long Shoulder Bolt | 40125 |
| Diagram Item # | Part Description | Part # |
| 1a. | Cross Beam Weld (Power Side) | 40420-P |
| 1b. | Cross Beam Weld (Idler Side) | 40420-I |
| 2 | 1/8" x 1-1/2" Long Cotter Pin | 40126 |
| 3 | Lock Pivot Pin | 40127 |
| 4 | Slack Lock Assembly | 40440 |
| 5 | Primary Lock Pawl | 40131 |
| 6 | 3/4" Washer - (1.5 O.d. x .13 Thick Nominal) | 40128 |
| 7 | Spacer Bushing | 40132 |
| 8 | Air Cylinder Assembly | CL40141 |
| 9 | Clevis Pin | 40123 |
| 10 | Hair Pin Cotter Pin | 40124 |
| 11 | Extension Spring | CL40139 |
| 12 | Sheave | B40050 |
| 13 | 1/8" Thick Bearing | 40053 |
| 14 | Sheave Spacer Bushing (Cross Beam) | 40438-X |
| 15 | Sheave Pin (Cross Beam) | B40116 |
| 16 | 5/16-18NC x 3/4 Long Hexhead Cap Screw | 31188 |
| 17 | Wear Button | 40425 |
| 18 | Thrust Bearing | 40426 |
| 19 | Roller Wheel Assembly | 40430 |
| 20 | 3/4-10NC x 1" Long Hexhead Cap Screw | 40433 |
| 21 | 3/4" Plain Washer (13/16" I.D. x 2" O.D.) | 40434 |
| 22 | Roller Cover | 40435 |
| 23 | 1/4" Dia. x 3/4" Long Shoulder Bolt | 40125 |
| 24 | Metal Sheave Guard (Front) | 40443 |
| 25 | 1/4-20NC x 1/2" Long Self Tapping Screw | 40120 |
| Diagram Item # | Part Description | Part # |
| 1 | Button Valve Bracket | 37015 |
| 2 | Air Valve | 37016 |
| 3 | In-Line Air Filter | 40091 |
| 4 | Hose Barb | 37021 |
| 5 | #8-32 Hex Nut | 37023 |
| #8 Lock Washer | CL37024 | |
| 7 | #8-32 x 1-1/4" Long Panhead Screw | 37022 |
| 8 | 1/8" NPT Street Elbow | 37020 |
| 9 | 1/8" NPTM x 1/8" Push-Lock 90 Degree Elbow | 37019 |
| 10 | 1/*" Dia. Plastic Air Line | 00901 |
| 11 | 1/8" Straight Union | 40445 |
| 12 | 1/8" Union Tee | 37032 |
| Diagram Item # | Part Description | Part # |
| 1 | Guide Bar | 40291 |
| 2 | #10-24 x 1" Soc.Hd.Cap Screw | 40299 |
| 3 | #10-24 Hex Lock Nut | 055-127 |
| 4 | Drop-In Spacer | 40296 |
| 5 | Handle | 40295 |
| 6 | Work Step | 40506 |
| 7 | Rear Slip Plate Weldment | 40530 |
| 8 | Pin Assembly | 40220 |
| 9 | 3/4" Dia. Ball | 40211 |
| 10 | Ball Retainer Assembly | 40525 |
| Ball Retainer Sheet | 40526 | |
| Stand-Off Pin | 40527 | |
| Stand-Off Spacer (Grommet) | 40528 | |
| 1/2: Dia. Extension Spring | 40221 | |
| 7/8" Internal Tooth Lock Washer | 40219 |